Assembly, inspection and test stations for high pressure rail

Summary:

The installation consists of 4 stations, manual and semi-automatic, these being:

• Label generation. Pressure sensor lubrication. Bolted pressure sensor.
• Injector lubrication. Insertion / pressing of injectors
• Harness mount.
• Stat035 Electrical test. Label quality check

The installation equipment will correspond to commercial elements;

• Pneumatics and mechanical elements: Festo, Rexroth, SMC
• Sensorization: Balluff, Ifm, Keyence.
• Artificial visión: Cognex
• Automation: Rexroth, ATMO
• Periphery: Beckhoff
• Special teams:
  • Screwdrive: Rexroth
  • Identification: Cognex, Keyence
  • Printing: Zebra
  • Lubrication: Trico
• Measure
  • Force / displacement: Burster
  • Resistance / continuity: Resistomat
• Movement: Rexroth
  • Electrical cabinets: Rittal, Hoffman
• Electric components:
  • Banner
  • Eaton
  • Murrelectronik
  • Phoenix Contact
  • Verma
  • Weidmuller

For guidance purposes, the installation equipment includes:

• Line
• Signaling and warning beacon.
  • Blue light element (lack of material)
  • Green light element (Ok line
  • Orange light element (quality
  • Red light element (maintenance)
  • White luminous element (catalog change)
• Stat005-Stat015:
  • Common:
    • Electrical cabinet
      • Main Switch
      • Differential switch
      • Automatic switches
      • Filter
      • Power supply
      • 16 A/250V socket
    • Miscellaneous material:
      • 1 VPB40.3 Rexroth control PC (OpCon C-PC-PLC-HMI license included)
      • 1 Rexroth VDP40.3 Touch Panel
      • 1 Supplementary Monitor for operator viewing from Stat015

• Stat005:
  • 1 LED lighting with switc
  • 1 Emergency stop button
  • 1 Cycle start button
  • 1 Fault reset button
  • 1 signaling and warning beacon
    • Blue light element (lack of material)
    • Green light element (automatic mode)
    • Red light element (fault)

• • 1 Audible 3-color pilot light (barcode reading)
  • 5 3-color pilot light (pressure sensor inspection, label inspection, lubrication, screwing and process)
  • 1 Set of Keyence safety barriers
  • 1 Rexroth CS-35x screwdriver set
  • 1 Zebra ZT-41x Label Printer
  • 1 Keyence barcode reading system for labels
  • 1 Cognex ISM1100 Datamatrix / OCR Code Inspection System for Label
  • 1 Cognex Dataman 200 data matrix code identification system for pressure sensor
  • 1 Trico PE-42xx lubrication system
  • Miscellaneous material (element sensors, part presence barriers, etc).

• Stat015:
  • 1 LED lighting with switch
  • 1 Emergency stop button
  • 1 Cycle start button
  • 1 Fault reset button
  • 1 signaling and warning beacon
    • Blue light element (lack of material)
    • Green light element (automatic mode)
    • Red light element (fault)

• • 1 Audible 3-color pilot light (barcode reading)
  • 5 3-color pilot light (pressure sensor inspection, label inspection, lubrication, screwing and process)

1 Set of Keyence safety barrier

• 1 Weiss divider plate with electronic control
• 1 Rexroth servo press set:
  • 1 Electric cabinet
  • 1 Indradrive coverter.
  • 1 Servomotor
  • 1 linear guide
  • Miscellaneous material
    • 1 Rexroth Horizontal Scroll Set:
    • 1 Electrical cabinet
    • 1 Indradrive converter
    • 1 servomotor
    • Miscellaneous material
      • 1 Keyence barcode reading system for label
      • 2 Cognex Data Matrix / OCR Code Identification System for Injectors
      • 1 Trico PE-42xx lubrication system
      • 1 Burster Digiforce Force / Displacement Monitoring and Control System:
      • 1 93xx measuring device
      • 1 Transducer
      • Miscellaneous material (element sensors, part presence barriers, etc)
    • Stat030-Stat035:
      • Common:

• • Electrical cabinet
  • Main Switch
    • Differential switch
    • Automatic switches
    • Filter
    • Power supply
    • A/250V socket

• Miscellaneous material
  • 1 VPB40.3 Rexroth control PC (OpCon C-PC-PLC-HMI license included)
  • 1 Rexroth VDP40.3 Touch Panel
  • 1 Supplementary Monitor for operator viewing from Stat015

• Stat030:
  • 1 Cycle start button
  • 1 Fault reset button
  • 1 Keyence Barcode Reading System for Label
  • 1 Audible 3-color pilot light (barcode reading)
  • 1 pilot light 3 colors (process)
  • Miscellaneous material (element sensors, part presence barriers, etc)
• Stat035:
  • 1 LED lighting with switch
  • 1 Emergency stop button
  • 1 Cycle start button
  • 1 Fault reset button
  • 1 signaling and warning beacon
    • Blue light element (lack of material)
    • Green light element (automatic mode)
    • Red light element (fault)

• • 1 Audible 3-color pilot light (barcode reading
  • 3 3-color pilot light (label inspection, resistance / continuity test and process)
  • 1 Keyence barcode reading system for label
  • 1 Cognex Data Matrix / OCR Code Inspection System for Label
  • Miscellaneous material (element sensors, part presence barriers, etc)