Assembly, inspection and test stations for valves

Summary:

The installation is made up of 4 stations, each one of them as independent and completely autonomous structures, at a mechanical and electrical level, made of aluminum profile on which the elements of their process modules or functional units are arranged.

• Lid assembly
• Edging
• High voltage test
• Valve cleaning

The equipment of the stations as a guide:

Base – Standard

• Machine structure in aluminum profile, equipped with lifting wheels with integrated fixing foot, end caps and slot cover gaskets
• Steel base plate with surface finish.
• Transparent polycarbonate perimeter protection.
• Emergency button.
• Controller (PLC) L40.2.
• Control panel (HMI) VEP30.5.
• FRL maintenance unit
• Profibus valve system
• Optical button (cycle start)
• Optical push button (Nok part confirmation).
• Box with key switch (override protections).
• 5-color light indicator (presences, process results).
• Red indicator light (only applicable to stations with safety barriers).
• LED lighting system.
• 2-color luminous beacon (operating mode, anomaly)
• 5-color luminous beacon (result, operator warning).
• Base device of the control system (programmable). Safety relay.
• 8-port Ethernet switch.
• External Ethernet connection box.
• Main electrical cabinet (electrical cabinet). Fan. Filter. Thermostat.

Stat1090

• Vision sensors.
• Nok part control.
• Security barriers.

Stat1120

• Automatic riveting system.
• Vision sensors.
• Nok part control.
• Security barriers.
• 3-position dividing table.

Stat1130

• Nok part control.
• Electrical test.
• Safety barriers.
• Control of nests in working position.

Stat1150

• RFID identification system.
• Protection door switches
• Vacuum / blowing elements.